Available in : MT - 30, 50, 80, 110, 125, 150, 180, 200, 225, 275, 300, 400, 440 AND 500.

Takes you Closest to Perfection in Precision

Design and construction concepts used in plastics injection moulding  machines widely  differ.

Clamping unit - Direct hydraulic clamp. Hydro-mechanical clamp. (toggle clamp and other variants).

Injection unit Twin cylinder, in line injection cylinder.

Hydraulics Digital, Analog (proportional).

The proponents of each concept spoke out its favour with missionary fervour to win followers. Concepts did not stay as concepts, they became faith�.

In the early days of development, each design approach had its own advantages. With the advancement in hydraulic and microprocessor technologies the margin of difference in advantages reduced, boundaries vanished. Proponents mellowed down.

Manufacturers of machinery left it to the customer to choose. Customer became the ultimate arbiter.

However, all through these developments, there was one concept uniformly accepted by all ad not contradicted by any: the fact that moulding a quality component within a narrow band of deviation i.e. to a consistent high precision requires closed loop control of injection function.

The dynamism of the market comes from the change, and, the people who embrace that change will be very successful.

Globalization has made the world a single marketplace, and, intensified the competition. Performance pressure- economic as well as social -have compelled all of us to accept this change and make best out of the opportunities offered. In this changing scenario  matter of immediate relevance to us is the fast spreading trend in the industry - global sourcing�, and, produce where the market is�.

It is now in vogue amongst OEMs to move the mould to different global manufacturing locations and produce parts  for the local market needs, while guarding the product quality fit to the brand image.

Here the advancement in technologies comes to our help. The success of moulding process depends on the controllability and repeatability of injection process to avoid drift of parameters. Machines clones� make it possible to produce identical quality components with least experimentation. Function closed loop control clones the Injection  Moulding Machines and help to produce consistent quality mouldings every time, at every location.

function "Closed Loop Controlled"� IMM configured & constructed to produce consistent high quality mouldings every time,  at every location

CLAMP

Adjustable individual Pressure Setting of each stage Position based acceleration / deceleration for accurate position Switching      and control of speeds and pressures Programmable Clamp position with its feedback by linear transducer Programmable Ejector Stroke, Pressure and Speed Proportional Speed Control with 5 closing and opening speed Quick auto Clamp forces setting Safety Guard suitable for Robot / Sprue picker Sensitive Mould Protection with try again circuit Stage wise Actual Time Display Insert Moulding

INJECTION

Injection Velocity and Pressure Steps (6 Speed and 15 Pressure profile) Adjustable Profile to switch over from fill to pack based on Position,Time and Cavity pressure Aluminium Chequered Plate provided below Purge area Availability of auto heat startup and shutdown with timer based sprue break facility Choice extended for Injection decompression before / after refilling or both Extruder rpm adjustment on screen and actual rpm display 5 stage RPM & back pressure control through screen Eyebolt provision for Barrel lifting Linear position Transducer assistance for real time read out and accurate Control Nozzle Contact activation force by Limit switch PID Control Algorithms for barrel heating zone Sprue break feature with timer User Friendly design for Cold slug removal, Semi auto purge, Intrusion moulding

EJECTOR

Sequential Ejector, speed adjustable through screen  Ejector Stay Forward  Intermediate Retract set point  Linear Transducer provided for ejector position read out  Pulsating Ejector Strokes with ejector forward / retract dwell timer  Two-stage Ejector forward profile with soft eject

TEMPERATURE CONTROL

Accurate PID Temperature Controls settable through operator panel for nozzle and barrel zones Actual Current Display of individual heating zone with heater failure detection Feed Throat Temperature Indication Heat standby after set number of cycles High/Low Temperature Alarm Bands Set and Actual Temperature data with bar graph Soak timer for Cold start protection

HYDRAULICS

Hydraulic Controlled Variable Volume Pump Continuous oil filtration with 10 micron filter and audiable alarm for filter clogging          Ergonormic hydraulic layout for easy approach Pre- heating circuit for hydraulic oil Low oil level monitoring

OPTIONAL FEATURE

• Hydraulic and Pneumatic Core pull

•  T Slot Platens (80 – 500 T)

•  Hydraulic and Pneumatic Mould gate

•  Hydraulic and Pneumatic power gate (275 T onwards)

•  Auto Toggle Lubrication (80 - 440T)

•  Air Ejection

•  Jam bar

•  Electrical Unscrewing Interface

•  Feed throat Temperature Control

•  Bimetallic Barrel

•  Coated Injection Screw

•  Injection switch over by Digital external input viz. Gas assisted injection

•  Injection switch over by Analog external input viz. Injection pressure / Cavity pressure

•  Insulated Heater Bands (32mm frame & above)

•  Eject Retract Verification by Limit switch

•  RPVC/CPVC Package ((32mm frame & above)

•  Host Computer Interface

•  Good / Defective Part Signal

•  Water Battery with Temperature indicator

•  SPI Robot Interface

•  Sprue break with Limit switch

•  Closed loop injection

•  Nozzel Contact Force by Pressure switch

•  Ejector on Fly ( factory fitted) and Retract Override

•  PID Oil Temperature Control

•  Part Drop Detect for Single Cavity

•  Mould Cooling

•  USB Floppy Drive / USB mem stick for Data storing

•  Gas Assist Injection

•  Internet Connectivity