FERROMATIK MILACRON INDIA LTD.
  
 
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Magna
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Product Code : 03

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Product Specification
Available in : MT - 550, 660, 775, 910.

The Versatile Machine


The large Injection Moulding Machine means large investment for processors. These investments are expected to remain useful long term. The constantly changing environment demands that machine to be easily adaptable to different processing requirements, i.e, the machine shall be versatile. Competitive cost compulsions stipulate that machine be customized for specific application for productivity and low per piece cost.

Our MAGNA machine with its unique hydraulic clamp construction which gives easy adaptation to different daylights, injection unit supported by variety of screw designs, and, high performance hydraulic and micro-processor control backed by wide package of add on features retains versatility, even when customized for delivering high productivity in
a specific application.

The performance of MAGNA on Quality, Productivity, Energy Efficiency, Weight Consistency has been instrumental in wide acceptance of MAGNA for moulding – Automotive Structural Parts, TV Cabinets, Computer Monitor-housing, Rigid Packaging Containers, Water Storage Drums and Furniture.

Lower operating costs of MAGNA have made our customers globally competitive.

There is one more feature of MAGNA highly appreciated on the shop floor :

MAGNA  -  Simplicity at it's Best !

Easy to ...

  • Understand
  • Operate
  • Part approach
  • Maintain

Modern Injection Moulding Machine is a complex animal. Why complex ? Construction of it has ingredients of leading edge technologies of all the fields. Mechanical are designed to last long, using advanced materials, and, optimized with Finite Element Analysis (FEA). Power and Control system operating the machine – Hydraulic or Electrical – are of highest standards on performance in terms of precision responsiveness, and, efficiency as used in aerospace industry or high precision machine tool. It is the skill of design engineers to integrate these complexities on design-board and then in prototype room so that the complexities are tamed to deliver simple to work with entity.

MAGNA is one such entity !!
... User Friendly Machine

DESIGN ADVANTAGES

  • Energy efficient variable volume pump with proportional hydraulics

  • Integrated hydraulics for quieter operation

  • Interchangeable screw/barrel combinations for full process versatility

  • Efficient, precise twin cylinder injection units

  • Twin guide rod injection unit carriage to maintain nozzle alignment

  • Controlled-stress tie rods

  • Modular box section base design

  • Generous mould space for production versatility

  • Rapid transverse cylinders

  • Twin pull-in cylinders

  • Integrated machine operator panel with direct menu access keys

CLAMP
  • 5-stage clamp close velocity (4) selectable

  • 5-stage clamp open velocity (4) selectable

  • Rigid cast platens

  • Adjustable moving platen supports

  • Pulsating hydraulic eject

  • Ejector forward dwell timer

  • Intermediate retract set point

  • Low pressure mould protect with try-again circuit

  • Automatic tie rod and skate lubrication with independent frequency adjustment

  • Clamp –eject motion on S.G. open key switch

  • Euro map mould platens with center ejector

  • Patented pre-fill designed for fast trouble-free operation

  • Knock-out bars

  • Insert moulding

  • Clamp try again circuit

INJECTION
  • 5-stage profiled closed loop injection velocities

  • 11-stage closed loop injection pressure; (1) injection high, (5) pack, (5) hold

  • 5-stage closed loop back pressure control

  • 5-stage screw rpm

  • PID temperature control of nozzle and barrel

  • Extruder start time delay

  • Lay-in hopper magnet

  • Cold screw start protection

  • Injection transfer on position, hydraulic pressure, or time

  • A-B-C screw and barrel combinations

  • Injection unit swivel

  • Hopper discharge chute

  • Soak timer with on/off override

  • Sprue break with timer

  • Digital read out of actual rpm

  • Screw selection     
    -   GP screw
    -   Plain barrier
    -   Barrier with mixed head

CONTROLS
  • Closed-loop injection velocity and pressure control

  • Multi-microprocessor architecture with diagnostics alarm windows and audible alarms

  • 10.4” TFT Colour display

  • Internal data storage for 80 moulds

  • Process monitoring displays and alarms

  • Complete digital set-up and display

  • Linear position transducers

  • Feed throat temperature readout

  • Alarms logged with time/date

  • Clogged filter alarm

  • Control cabinet temperature monitor with alarm

  • Low lube alarm

  • S.P.C. X-bar and R-charts

  • Auto heat start & shut down

  • Production monitor

  • Analog i/o screen

  • Oil pre-heat sequence

  • Resettable cycle counter

  • Parallel printer interface

  • Configurable quick-set screens

  • 45 level passwords

  • Mould data compare

HYDRAULICS
  • Variable volume pump with load sensing control

  • Full time 10 micron oil filtration with indicator

  • Advanced proportional hydraulics for increased energy efficiency, quieter operation, rapid response

  • Ergonomic hydraulic layout for easier, quicker access to all components

  • Increased use of flexible hose for quieter operation and less leakage

  • Seal-Lock fittings for dependability, reduced leakage


AVAILABLE OPTIONS

  • Pneumatically operated power gate (for high base)

  • Ram spacer

  • Self adjusting, ratchet type, die safety jam bar

  • Hydraulic core pull Single/Double sequence

  • Air eject Single/Double sequence

  • Hardened injection screws/bimetallic barrels

  • Cavity pressure transfer

  • RPVC attachments

  • Good/defective part output signals

  • Robot interface – SPI

  • Different pump-drive package

  • Feed throat temperature control

  • Ejector retract during mould forward movement with safety interlock

  • T-Slot platens

  • Mould sweep signal (for robot)

  • Dual torque/rpm piston type extruder motor

  • PID oil temperature control


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CONTACT DETAILS
Plot No.- 92, G.I.D.C, Phase -1, Vatva,Ahmedabad - 382445, Gujarat, India
Phone:91-79-25890081/25890133/25830063
Fax:91-79-25830125/25891593
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Key Personnel
Mr. Umesh Pareek (General Manager - Exports)
Mobile:+919825098584
  
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