Product Code : 03
Easy to ...
Modern Injection Moulding Machine is a complex animal. Why complex ? Construction of it has ingredients of leading edge technologies of all the fields. Mechanical are designed to last long, using advanced materials, and, optimized with Finite Element Analysis (FEA). Power and Control system operating the machine – Hydraulic or Electrical – are of highest standards on performance in terms of precision responsiveness, and, efficiency as used in aerospace industry or high precision machine tool. It is the skill of design engineers to integrate these complexities on design-board and then in prototype room so that the complexities are tamed to deliver simple to work with entity. MAGNA is one such entity !! ... User Friendly Machine
DESIGN ADVANTAGES
Energy efficient variable volume pump with proportional hydraulics
Integrated hydraulics for quieter operation
Interchangeable screw/barrel combinations for full process versatility
Efficient, precise twin cylinder injection units
Twin guide rod injection unit carriage to maintain nozzle alignment
Controlled-stress tie rods
Modular box section base design
Generous mould space for production versatility
Rapid transverse cylinders
Twin pull-in cylinders
Integrated machine operator panel with direct menu access keys
5-stage clamp close velocity (4) selectable
5-stage clamp open velocity (4) selectable
Rigid cast platens
Adjustable moving platen supports
Pulsating hydraulic eject
Ejector forward dwell timer
Intermediate retract set point
Low pressure mould protect with try-again circuit
Automatic tie rod and skate lubrication with independent frequency adjustment
Clamp –eject motion on S.G. open key switch
Euro map mould platens with center ejector
Patented pre-fill designed for fast trouble-free operation
Knock-out bars
Insert moulding
Clamp try again circuit
5-stage profiled closed loop injection velocities
11-stage closed loop injection pressure; (1) injection high, (5) pack, (5) hold
5-stage closed loop back pressure control
5-stage screw rpm
PID temperature control of nozzle and barrel
Extruder start time delay
Lay-in hopper magnet
Cold screw start protection
Injection transfer on position, hydraulic pressure, or time
A-B-C screw and barrel combinations
Injection unit swivel
Hopper discharge chute
Soak timer with on/off override
Sprue break with timer
Digital read out of actual rpm
Screw selection - GP screw - Plain barrier - Barrier with mixed head
Closed-loop injection velocity and pressure control
Multi-microprocessor architecture with diagnostics alarm windows and audible alarms
10.4” TFT Colour display
Internal data storage for 80 moulds
Process monitoring displays and alarms
Complete digital set-up and display
Linear position transducers
Feed throat temperature readout
Alarms logged with time/date
Clogged filter alarm
Control cabinet temperature monitor with alarm
Low lube alarm
S.P.C. X-bar and R-charts
Auto heat start & shut down
Production monitor
Analog i/o screen
Oil pre-heat sequence
Resettable cycle counter
Parallel printer interface
Configurable quick-set screens
45 level passwords
Mould data compare
Variable volume pump with load sensing control
Full time 10 micron oil filtration with indicator
Advanced proportional hydraulics for increased energy efficiency, quieter operation, rapid response
Ergonomic hydraulic layout for easier, quicker access to all components
Increased use of flexible hose for quieter operation and less leakage
Seal-Lock fittings for dependability, reduced leakage
AVAILABLE OPTIONS
Pneumatically operated power gate (for high base)
Ram spacer
Self adjusting, ratchet type, die safety jam bar
Hydraulic core pull Single/Double sequence
Air eject Single/Double sequence
Hardened injection screws/bimetallic barrels
Cavity pressure transfer
RPVC attachments
Good/defective part output signals
Robot interface – SPI
Different pump-drive package
Feed throat temperature control
Ejector retract during mould forward movement with safety interlock
T-Slot platens
Mould sweep signal (for robot)
Dual torque/rpm piston type extruder motor
PID oil temperature control