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Available in : MT - 80, 100, 150, 200, 250, 350, 450, 550, 660, 775 & 910
Value
priced machines from domestic IMM manufacturers used to be with
contactor logic control. We introduced OMEGA in this segment with
intelligent microprocessor based control.
Birth of OMEGA
SIGMA and MAGNA
range introduced in Indian market in 1996-97 earned a good name for
reliability, productivity and low operating costs. Milacron proficiency
in technologies of materials, mechanicals, hydraulics and controls had
given these machines robustness required for reliability and agility
needed for productivity.
Cost sensitive household sector also
accepted the SIGMAs based on the price-performance benefits. These
customers got the taste of the power of intelligence built into the
machine with microprocessor control, such as - to retain and recall
once optimized mold settings, process optimization through central
operator control, prevention from continuing faulty production, and,
assistance in diagnosing the faults. But, the stroke and daylight
limitations of toggle clamp mechanism restricted their use. At this
stage Milacron responded to this need with a new series of hydraulic
clamp machines - OMEGA
Its performance in productivity,
consistency and repeatability made it a worthy work-horse from Milacron
stable not only for house-hold sector, but, for molding
functional parts as well.
OMEGA inherits features, which made SIGMA and MAGNA robust and agile machines.
DESIGN
ADVANTAGES |
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Hollow
headless Ram
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Mono
Seal and no Piston rings
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Position
based Ramping
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Sensitive
Mould Safety Pressure
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Generous
Platen Sizes
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Rapid
Traverse Cylinders
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Conical
Strain rod nuts
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Controlled
stress Tie rods
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Adjustable
moving Platen Skates
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Unique
Screw Geometry
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Freely
selectable Core program
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| CLAMP |
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Rigid
Cast Platens with FEA
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Proportional
Speed Control
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5
Closing Speeds
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4
Operator adjustable Closing Speeds
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5
Opening Speeds
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4
Operator adjustable Opening Speeds
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Actual
Clamp position readout on Screen
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Clamp
- Eject motion on Gate open
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Clamp
open Dwell timer
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Large
Prefill designed for fast Tonnage build-up
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High
Mould Safety force selection
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Clamp
position read Transducer
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Insert
Moulding
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| INJECTION |
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Multistage injection velocity and pressure steps (6 speed & 15
pressure profile)
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Decompression before/after/both Extruder run
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Slide shutoff on Hopper
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Injection transfer on Position or Time
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Cold
Screw start protection
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Freely selectable Alarm bands
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Sprue break with Timer
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Digital readout Injection position
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Digital readout of Actual rpm
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Feed
Throat Temperature Indication
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Sliding Hopper (Omega 150 to 910)
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Swivel Hopper (Omega 80 & 100)
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Injection Unit Swivel
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Nozzle contact force with Limit switch
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PID
Temperature control of Nozzle and Barrel
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Suck-back Delay timer
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Melt
decompresion Delay timer
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Operator adjustable Sled pressure
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Injection start Delay timer
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Intrusion Moulding
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|
EJECTOR |
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Speed
control - Manual
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Pulsating
hydraulic Ejector
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Ejector
stay forward Selection
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Ejector
forward Dwell timer
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Operator
adjustable Ejector Pressure
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| HYDRAULICS |
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Fixed
Volume Pump with Load matching circuit
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Proportional
hydraulics for Quieter operation & Rapid response
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Full
time Oil filtration
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Easy
access to Hydraulic elements
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Use
of Hoses for Quieter operation
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Oil
level Monitor
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| GENERAL |
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AVAILABLE OPTIONS
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Hydraulic
Core pull
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Air
Ejection
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Eject
retract limit switch verification
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Nozzle
contact force by Pressure switch
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Two
additional Heating zones (up to 70 mm Frame)
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One
additional Heating zone (on & above 80 mm Frame)
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Part
drop detect for Single cavity
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Pressure
Transducer for Tonnage (Std. in 550 to 910)
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Feed
Throat Temperature Control
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Special
Paint
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T-slot
Platens
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Extended
Daylight with Ram Spacer (Std in Omega 350 W)
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Variable
volume Pump (Std. in Omega 80W)
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Ejector
Plate removal to Extend Daylight (Std. 80 to 450 only)
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Special
Application Screws
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Pump
hour Meter on Screen
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PID
Oil Temperature Control
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Water
Manifolds (Std. in 550 to 910)
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Water
battery with Temperature Indicator
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Ejector
on Fly Manual (Std. in 550 to 910)
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Two
Colour Attachment (Omega 100 to 910 only)
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Knock
- Out Bar (Std. in 450 to 910)
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RPVC
/ CPVC Package
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Insulated
Heater Band
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Extended
Nozzle
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Bimetallic
Barrel
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Robot
Interface
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Jam
Bar
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