SIGMA  The Machine That Meets New Millennium Norms

Modern day processor struggling for economic success in competitive world, working under assumed responsibility towards environment has become more demanding in deliverables by the Injection Moulding Machine he chooses to buy.

The list of his expectations rolls out as follows :

New Millennium Norms    

What it means

Produce more good parts in a given time.
Extended running times, low set up time, no - if not - low break downs, easy to diagnose, quick to fix.
 

Produce more parts from material consumed, power used and money spent.
Good balance between - low owning cost v/s low operating cost.
Low maintenance cost - use of mass consumed, current technology, components in construction ensures easy availability of spares at low costs.
Application specific customisation reduces the cost per piece produced. 

SIGMA range has all the ingredients to demonstrate characteristics of New Millennium Norms

Tie Bar Dia in mm

Model

Tie Bar Dia in mm

Model

Tie Bar Dia in mm

CLAMP

• Adjustable individual Pressure Setting of each stage

• Position based acceleration / deceleration for accurate position Switching and control of speeds and pressures

• Programmable Clamp position with its feedback by linear transducer

• Programmable Ejector Stroke, Pressure and Speed

• Proportional Speed Control with 5 closing and opening speed

• Quick auto Clamp forces setting

• Safety Guard suitable for Robot / Sprue picker

• Sensitive Mould Protection with try again circuit

• Stage wise Actual Time Display

• Insert Moulding

• Injection Velocity and Pressure Steps (6 Speed and 15 Pressure  profile)

• Adjustable Profile to switch over from fill to pack based on Position,Time and Cavity pressure

• Aluminium Chequered Plate provided below Purge area

• Availability of auto heat startup and shutdown with timer based sprue break facility

• Choice extended for Injection decompression before / after refilling or both

• Extruder rpm adjustment on screen and actual rpm display

• Eyebolt provision for Barrel lifting

• Linear position Transducer assistance for real time read out and accurate Control

• Nozzle Contact activation force by Limit switch

• PID Control Algorithms for barrel heating zone

• Sprue break feature with timer

• User Friendly design for Cold slug removal, Semi auto purge, Intrusion moulding

• Sequential Ejector, speed adjustable through screen

• Ejector Stay Forward

• Intermediate Retract set point

• Linear Transducer provided for ejector position read out

• Pulsating Ejector Strokes with ejector forward / retractd well timer

• Two-stage Ejector forward profile with soft eject

• Accurate PID Temperature Controls settable through operator panel for nozzle and barrel zones

• Actual Current Display of individual heating zone with heater failure detection

• Feed Throat Temperature Indication

• Heat standby after set number of cycles

• High/Low Temperature Alarm Bands

• Set and Actual Temperature data with bar graph

• Soak timer for Cold start protection

• Hydraulic Controlled Variable Volume Pump

• Continuous oil filtration with 10 micron filter and audiable alarm for filter clogging

• Ergonormic hydraulic layout for easy approach

• Pre- heating circuit for hydraulic oil

• Low oil level monitoring

AVAILABLE OPTIONS

• Hydraulic and Pneumatic Core pull

• T Slot Platens (80 – 500 T)

• Hydraulic and Pneumatic Mould gate

• Hydraulic and Pneumatic power gate (275 T onwards)

• Auto Toggle Lubrication (80 - 440T)

• Air Ejection

• Jam bar

• Electrical Unscrewing Interface

• Feed throat Temperature Control

• Bimetallic Barrel

• Coated Injection Screw

• Injection switch over by Digital external input viz. Gas assisted injection

• Injection switch over by Analog external input viz. Injection pressure / Cavity pressure

• Insulated Heater Bands (32mm frame & above)

• Eject Retract Verification by Limit switch

• RPVC/CPVC Package ((32mm frame & above)

• Host Computer Interface

• Good / Defective Part Signal

• Water Battery with Temperature indicator

• SPI Robot Interface

• Sprue break with Limit switch

• Closed loop injection

• Nozzel Contact Force by Pressure switch

• Tonnage on Screen

• Ejector on Fly ( factory fitted) and Retract Override

• PID Oil Temperature Control

• Part Drop Detect for Single Cavity

• Mould Cooling

• USB Floppy Drive / USB mem stick for Data storing

• Gas Assist Injection

• Energy Consumption display on Screen

• Injection Pressure Monitoring through Master Curves

• Internet Connectivity